Tailored Insulated Panel Solutions for NSW, VIC & QLD
Thermal Panel Solutions: Practical Applications for Businesses
Thermal Panel Solutions provide businesses in Australia with complete solutions, from designing custom components or structures to manufacturing and installing thermal panels.
Of course, we stand by our work and will always be available with service and support when you need us. Our solutions are designed around our customers - whether you're a national operator or a small business - so the food, construction and pharmaceutical industries can be confident they're choosing a superior, robust and cost-effective building material.
Design, manufacture, installation & support
Our dedicated in-house design team develops customised systems to provide you with thermally efficient, hygienic and cost-effective solutions - no matter how demanding the environment. Our solutions can be supplied in kit form for you to install, or we can handle the entire project.
As we manufacture both panels and doors for most projects, we have an unmatched ability to be flexible and responsive to your individual needs. We manufacture in Sydney at the same premises; our design and management teams are based on ensuring seamless coordination and rapid turnaround times.
From installing insulated panels and doors to complex construction projects, we can take care of it all. Our highly experienced team has worked on projects of all shapes and sizes across Australia.
We have a fleet of fully-equipped service vehicles for rapid servicing and repairs if required, ensuring your business continues to operate without disruption or spoilage of cold storage products.
Our Product Solutions:
Cool rooms
From single cold storage rooms and restaurant freezer rooms to large-scale facilities for supermarkets and liquor stores, our cool room panels are custom designed for higher energy savings and cost efficiency.
Our industry-leading cool room panels and expert design & construction capability make us the natural choice for your next cool room or cold storage project. Our Therm-Loc EPS-FR Panels are lightweight and cost-effective, while our Kingspan and Metecno PIR fire-resistant insulated panels provide superior energy savings and reduced construction thicknesses. Choose us for your next cool room project and experience efficient and reliable solutions.
Cool Room Panel Builders in Sydney, NSW
As cool room panel builders in Sydney, NSW, we handle more than the panels themselves. Every cool room we build is a complete thermal envelope, specified around the products you store, the space you have and the standards you need to meet. Here's what that involves, and how to get your project moving quickly.
What a Complete Cool Room Panel Build Includes
A cool room performs only as well as its weakest junction, so our scope covers every part of the thermal envelope:
- Wall and ceiling panels: Insulated foam cores bonded between steel skins, joined with interlocking joints that seal the room.
- Insulated doors: Hinged, sliding or bi-part doors made to suit each opening, so doorways seal as tightly as the walls around them.
- Extrusions, fixings and sealants: Matched components that finish and seal the junctions between panels, doors and the surrounding structure.
- Refrigeration coordination: We work alongside your refrigeration contractor so the envelope and refrigeration system are integrated as one efficient cold storage unit.
Specifying the Right Panel for Your Cool Room
Panel choice comes down to core type and thickness, both of which depend on your target temperature, ambient site conditions, and compliance obligations. Therm-Loc EPS-FR panels suit most standard cool rooms. ThermFlam PIR panels deliver higher thermal performance in a thinner panel, which helps where floor space or ceiling height is tight, and are often preferred in pharmaceutical and biotechnology settings. For projects with stringent fire performance requirements, we use FM-certified Kingspan and Metecno PIR panels.
Built to Fit Your Space
Because panels are made to your project's dimensions, the finished room fits your floor plan, ceiling height and structural constraints without compromising thermal performance. That flexibility matters when a cool room has to fit into an existing building, such as the back of a restaurant, a retail fit-out or an operating warehouse.
What to Have Ready Before You Request a Quote
The more we know upfront, the faster we can return an accurate quote. It helps to have:
- Target temperature: Whether you need a chiller, a freezer, or multiple temperature zones.
- What you're storing: Product type and volume, plus any hygiene or compliance obligations for your industry.
- Site dimensions: Available floor area, ceiling height, and any structural constraints such as columns or beams.
- Access and doors: How many doors you need, where they should go, and how stock moves in and out.
- Refrigeration: Whether you already have a refrigeration contractor or need us to coordinate with one.
- Scope: Whether you want supply-only panels in kit form or a fully installed cool room.
If you're comparing cool room panel builders in Sydney, NSW, call (02) 9671 1100 or contact us with your project details. For an overview of the full build process, visit our Cool Room Construction Services page.
Freezer Rooms
Choose Thermal Panel Solution's quality freezer room design and construction service. With 30 years of experience offering reliable thermal sealed envelope freezer rooms, we specialise in custom solutions tailored to your needs, utilising lightweight Therm-Loc EPS-FR panels and advanced Kingspan and Metecno PIR insulated panels for cost-effective and energy-efficient options.
Trusted by major supermarkets and food retail businesses, we collaborate with leading refrigeration companies to provide complete storage solutions. Experience the total integrity of your goods with our trusted expertise and cutting-edge technology. Find efficient and future-oriented freezer room solutions that are reliable, cost-effective, and maintain the highest standards for your goods.
Clean rooms
With 30 years of experience in clean room design and manufacture, Thermal Panel Solutions design and build clean rooms following all Australian standards. This includes everything from food preparation areas to Pharmaceutical PC3 Grade rooms.
Our Therm-Loc EPS-FR panels are ideally suited for clean room applications. They're insulated for temperature-controlled environments, are lightweight, cost-effective and easy to keep clean.
We also offer Kingspan and Metecno PIR insulated panels that deliver even higher energy savings and reduced thicknesses of construction when compared to EPS-FR.
We have the products and skills in-house to give you a complete, compliant solution.
Kit Rooms:
Building a cool room, storage room, or shed? Our cost-effective kit solutions provide everything you need. Our Therm-Loc EPS-FR panels offer lightweight thermal insulation to maintain the perfect temperature year-round. Upgrade to Kingspan and Metecno PIR panels for enhanced energy savings and reduced construction thickness. With custom design and manufacture, our made-to-order panels, doors, and hardware ensure a perfect fit.
Included with custom plans and details, Every panel has its place and is labelled so no cutting needing our kits are made to take the hassle out of a install and make life as easy as possible.
Enjoy super quick installation, prefabricated doors, vermin resistance, superior strength compared to Colorbond® sheds, customisable shapes, and optional windows. We also offer on-site or factory-based installations for penetrations like air-conditioning and windows.
Growing sheds
Achieve maximum production and minimise stock losses with our insulated panels. We provide complete shed and growing room solutions, including custom design and manufacturing. Our Therm-Loc EPS-FR panels offer lightweight and cost-effective thermal insulation to maintain optimal temperatures for your produce year-round.
Our Therm-Flam PIR panels are fire-resistant, super flat, and water-resistant for demanding applications. Enjoy benefits such as a controlled environment, vermin resistance, energy efficiency, superior strength compared to Colorbond® sheds, customisable shapes, prefabricated doors, and a wholly sealed shed for its lifespan.
Factory Partition Walls
When it comes to warehouse and factory partitions, insulated sandwich panels are the ideal choice. Our ThermLoc panels offer lightweight, continuously manufactured options with Colorbond® Coolroom steel laminated to expanded polystyrene (EPS-FR) insulation. With custom design, manufacturing, and installation, we provide complete partition wall solutions tailored to your needs.
Our panels ensure quick installation, cost efficiency, superior acoustics, attractive finishes, and resistance against vermin. They can be installed or customised to your shape requirements, with the flexibility to incorporate doors, windows, and openings. Divide your floor space efficiently with our insulated panel partitions.
Site Amenities
Insulated panels are the smartest choice for site amenity construction, offering employee comfort, cost-effectiveness, and design flexibility. Our ThermLoc panels are lightweight, continuously manufactured, and available in various thicknesses, laminated with Colorbond® Coolroom steel and EPS-FR insulation. With custom design and manufacturing, we provide complete partitioning solutions using locally manufactured EPS-FR panels and FM-approved fire-resistant PIR panels when needed.
Our panels ensure quick installation, improved employee comfort, and reduced downtime. They are lightweight and portable, allowing for easy relocation on steel frames. Incorporating windows, air-conditioning, and other penetrations is effortless, and we can manufacture them to any shape or room requirement. Choose insulated panels for site amenities that prioritise employee well-being and project efficiency.
Interior Hoardings
EPS-FR panels are the perfect choice for internal hoardings. They are strong, lightweight, easy to clean, and can be relocated and reused multiple times. Our ThermLoc panels are continuously manufactured, lightweight insulated panels laminated with Colorbond® Coolroom steel and EPS-FR insulation. With custom design and manufacturing, we offer complete hoarding solutions using locally manufactured EPS-FR panels and FM-approved fire-resistant PIR panels when necessary.
EPS-FR panels provide quick installation, enhanced security compared to plywood, reusability, durability, and easier maintenance against posters and graffiti. They require minimal fixings, only at the top and bottom of the panels. Opt for EPS-FR panels for superior interior hoardings that are fast, secure, and cost-effective.
Clients and Partners
For over 30 years, Thermal Panel Solutions have designed and built coolrooms around Australia for clients of all sizes, from major supermarkets like Coles and Woolworths (we are Nominated Contractors) to liquor stores, food retail and cold logistics.
To provide you with a complete cold storage solution, we partner with the major refrigeration companies nationwide, servicing the retail, hospitality and supermarket segments.
With this experience and access to leading-edge technology, we can design and construct energy-saving coolroom / cold room solutions that are cost-effective now and into the future.
Why Choose Us?
- We make it easy for you – we do it all, from design to construction
- Quality, affordable, sustainable solutions
- 30 years of experience
- Industry-leading EPS-FR and PIR insulated panels
- We use Australian Bluescope® Steel
- Rapid design, manufacture & installation service
- No size or shape of room is too small or too large
- Quality workmanship by our team of cool room construction specialists
- Ongoing support and assistance when you need it
- Just want a cool room kit solution? We can provide that too.
Optimise Your Operations with Tailored Insulated Panel Solutions. Speak to our team today to see what we can do for your business.
